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Optical Path Reference Support P1-VER3 Flange Version (6061 Aluminum Alloy)
Optics

Optical Path Reference Support P1-VER3 Flange Version (6061 Aluminum Alloy)

Material: 6061 Aluminum Alloy

Dimensions: 131 × 126 × 106 mm

Structure: Four mounting faces with precision holes

Machining Process: 3-axis CNC (rough machining) + aging treatment + 5-axis CNC (finishing)

Precision: Micron-level positioning accuracy

Applications: Optical experiments, measurement instruments, high-end optical systems

    Product Overview

    The optical path reference support (P1-VER3 flange version) is a precision optical accessory designed to provide stable and accurate positioning for optical components. In optical system assembly, it ensures the relative positioning accuracy of lenses and mirrors, thereby maintaining the accuracy and stability of light paths.
    Widely applied in optical experimental setups, precision measurement instruments, and advanced optical equipment, this component plays a critical role in guaranteeing reliable optical performance.
    The part measures 131 × 126 × 106 mm and is designed with mounting holes on all four sides, enabling secure installation of optical lenses. Since even the slightest positional deviation can compromise light path alignment, tight relative positioning accuracy is the primary manufacturing challenge.

    Manufacturing Challenges

    High-Precision Hole Positioning
    Any misalignment in the hole locations directly impacts optical path accuracy.
    Residual Stress Control
    Internal stresses introduced during machining can lead to deformation, reducing positional accuracy over time.
    Complex Multi-Surface Machining
    Multiple mounting faces require precision machining while minimizing cumulative errors from repeated clamping.
    Case Study Optical Path Reference Support P1-VER3 Flange Version (6061 Aluminum Alloy) (2)

    Our Solutions

    Three-Axis CNC Rough Machining
    Efficiently removes material to form the near-net shape, laying the groundwork for subsequent high-precision processes.
    Aging (Stress Relief) Treatment
    Heat–mechanical processing at controlled temperatures and durations eliminates residual stress, preventing deformation during finishing and use.
    Five-Axis CNC Precision Machining
    Multi-surface, one-time setup machining reduces errors from re-clamping. With superior motion control, the five-axis system ensures micron-level accuracy across all mounting holes and surfaces.
    Case Study Optical Path Reference Support P1-VER3 Flange Version (6061 Aluminum Alloy) (3)

    Quality Assurance

    Every optical path reference support undergoes rigorous checks:
    Dimensional Accuracy Testing – verifying hole positions and relative spacing
    Stress-Relief Validation – ensuring dimensional stability after thermal cycles
    Surface & Finish Inspection – guaranteeing burr-free, smooth surfaces suitable for optical applications
    Assembly Simulation – validating accurate alignment with optical components
    High-Precision Micro-Drilling (4)

    Application Value

    Optical Experiments & Research – reliable support ensures accurate and repeatable results.
    Optical Measurement Instruments – high precision positioning guarantees stable optical performance.
    High-End Optical Equipment – durability and dimensional stability meet the stringent requirements of advanced optical systems.
    Case Study Optical Path Reference Support P1-VER3 Flange Version (6061 Aluminum Alloy) (5)

    Company Profile

    q8
    14+

    years

    customer-centric and perseverance in hard work

    Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years. 
    • image One-stop service
    • image High quality products
    • image Advanced production equipment
    • image OEM&ODM services

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