Kansd was established in 2011. As an enterprise specializing in precision manufacturing and assembly, we located in Shenzhen,China. With more than 70 professional employees, Kansd has a professional technical team that has been deeply engaged in the precision manufacturing industry for more than ten years.
Automation
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Inkjet Machine – Flushing Cap_6.7 (PEEK Engineering Plastic)
Product Overview
The flushing cap is a precision component used in advanced inkjet systems, manufactured from PEEK (Polyetheretherketone)—a high-performance engineering plastic valued for its high-temperature resistance, strength, and excellent corrosion resistance.
With overall dimensions of 74 × 48 × 14 mm, the component is produced using five-axis CNC machining, enabling multi-surface one-time forming. Compared with traditional three-axis machining, this method eliminates the need for complex fixtures, reduces tooling costs, and allows for rapid adaptation when modifying part geometry or developing new designs.
The cap’s most challenging features are the Ø1 mm side holes, 27 mm deep, which connect precisely with front-facing holes. This extreme depth-to-diameter ratio of 27:1 presents significant machining difficulty, requiring hole walls to remain smooth and burr-free at the junctions to ensure functional integrity.
Manufacturing Challenges
Extreme Deep-Hole Drilling
Ø1 mm holes at 27 mm depth (27:1 ratio) demand advanced precision drilling.
Burr-Free Intersections
Connected passages must remain completely clean, without residual burrs.
Complex Geometry in Limited Space
Multi-surface features require accurate machining without deformation.
Our Solutions
Five-Axis CNC Machining
Enables one-time multi-surface forming, reducing setup errors and fixture complexity.
Advanced Micro-Drilling Techniques
Specialized tools and cutting strategies ensure smooth deep-hole walls.
Burr-Free Processing
Optimized machining parameters guarantee clean intersections and flawless connectivity.
Quality Assurance
Each flushing cap undergoes:
Dimensional Accuracy Verification – confirming all features meet design tolerance.
Hole Integrity Check – ensuring smooth surfaces and correct 27 mm drilling depth.
Burr-Free Validation – confirming fluid passage functionality without obstructions.
Application Value
Inkjet Printing Systems – ensures reliable flushing and fluid transfer.
High-Temperature Environments – PEEK provides exceptional stability under demanding conditions.
Advanced Manufacturing Equipment – suitable for complex, high-precision component integration.
Company Profile
14+
years
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One-stop service
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High quality products
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Advanced production equipment
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OEM&ODM services